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1. Problem Statement
In the sawing and sanding workshops of wood processing plants without dust collection systems, the following issues arise:
1.1 Severe Dust Pollution
Dust concentration in workshops reaches 250 mg/m³, posing significant health risks to workers.
1.2 Accelerated Equipment Wear
Coarse dust particles infiltrate motors and transmission systems, increasing equipment failure rates by 30% and annual maintenance costs by ~180,000 CNY.
2. Solution
Implement a multi-stage dust collection system: Cyclonic Pre-Separation + Pulse Bag Precision Filtration.
2.1 Cyclonic Pre-Separation
①Model: JRS-6.0 Cyclone Dust Collector;Inlet Velocity: 18 m/s;Airflow Capacity: 12,000 m³/h;Particle Separation: ≥15 μm coarse particles
②Efficiency: 85%;2.2 Pulse Bag Precision Filtration;Model: PPC96-8 Pulse Bag Dust Collector;Filter Material: PTFE-coated polyester bags;
Filtration Precision: 0.3 μm;Temperature Resistance: 120°C
Comprehensive Benefit Analysis of Cyclone + Pulse Bag Dust Collection System Retrofit for Wood Processing Sawing/Sanding Workshops |
|||||
Item |
Pre-Retrofit (No Dust Collection System) |
Post-Retrofit (Cyclone + Pulse Bag System) |
Improvement |
Annual Cost Savings (10,000 CNY) |
|
Dust Emission Concentration (mg/m³) |
250 |
≤15 |
Compliance with Environmental Standards |
—— |
|
Recovered Wood Dust (tons/year) |
3 |
20 |
5.7x Increase |
15 |
|
Equipment Failure Rate (times/year) |
30 |
5 |
83% Reduction |
—— |
|
Equipment Maintenance Cost (10,000 CNY/year) |
18 |
2 |
89% Reduction |
16 |
|
Annual Energy Consumption (10,000 kWh) |
0 |
17.5 |
—— |
17.5 |
|
Annual Energy Consumption (10,000 kWh) |
13.5 |
||||
Retrofit Cost (Equipment & Modifications, 10,000 CNY) |
24.5 |
||||
Payback Period (24.5 / 13.5 × 12 = 21 months) |
|||||
Notes: Total Power: 29 kW (including air compressor). |
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