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Young Planting

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How Can We Help

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Powerless Dust Suppression Discharge Solution

Powerless Dust Suppression Discharge Solution

Dust Control Solutions for Conveyor Transfer Points

1. Problem Statement
In corn conveyor systems, traditional negative-pressure dust collectors are installed at transfer points to suppress dust. However, critical issues persist:
1.1 Severe Dust Dispersion
Dust concentration in the space between the traditional sloped chute outlet and receiving belt reaches 80–120 mg/m³ due to induced airflow and material impact forces during free-fall discharge.
1.2 Frequent Belt Misalignment
Asymmetric material impact forces cause uneven loading on the receiving belt, leading to 10+ misalignment incidents annually, accelerated belt wear, and a >30% reduction in belt lifespan.
1.3 High Energy and Maintenance Costs
Traditional dust collectors require continuous power supply (power ≥5.5 kW), consuming >30,000 kWh/year;Annual maintenance costs (e.g., filter bag replacement, servicing) exceed 20,000 CNY.
2. Solution
Replace the negative-pressure dust collector with the YCH Non-Powered Dust Suppression Guide Chute.

3. Implementation Results

Comprehensive Benefit Analysis of YCH Non-Powered Dust Suppression System Retrofit for Bulk Material Transfer Points

Item

         Pre-Retrofit (Negative-Pressure Dust Collector)

Post-Retrofit (Non-Powered Dust Suppression)

Improvement

Annual Cost Savings (10,000 CNY)

 
 

Dust Emission Concentration (mg/m³)

50-100

≤20

Compliance with Environmental Standards

——

 

Dust Emission Volume (tons/year)

80

20

75% Reduction

13.8

 

Belt Misalignment Incidents (times/year)

15

0

100% Elimination

——

 

Annual Energy Consumption (10,000 kWh)

3

0

100% Energy Saving Rate

2.7

 

Equipment Maintenance Cost (10,000 CNY/year)

2.0

0.1

95% Reduction

2.0

 

Total Annual Cost Savings (10,000 CNY)

18.5

 

Retrofit Cost (Equipment & Modifications, 10,000 CNY)

6.0

 

Payback Period (6.0/18.5 × 12 = 3.9 months)

 

Notes:

⒈Annual handling volume: 200,000 tons; Material: Corn.

⒉Dust diffusion rate:Pre-retrofit: 0.4‰.Post-retrofit: 0.1‰.

 

 

 Dust Control Solutions for Loading Towers

 

1. Problem Statement
In soybean loading operations at loading towers, traditional negative-pressure dust collectors face critical issues:
1.1 Severe Dust Dispersion
Dust concentration at the outlet of traditional systems reaches 100–150 mg/m³, exceeding environmental standards.
1.2 High Energy Consumption
Dust collection fans at each loading point require ≥7.5 kW power, with annual electricity consumption >42,000 kWh per loading point.
1.3 Elevated Maintenance Costs
Annual maintenance expenses exceed 45,000 CNY (including filter bag replacements, spare parts, and labor).

2. Solution
Replace the original telescopic chute with the YGH Non-Powered Dust Suppression Hopper at the loading point.

Item

Pre-Retrofit (Negative-Pressure Dust Collector)

Post-Retrofit (Non-Powered Dust Suppression)

Improvement

Annual Cost Savings (10,000 CNY)

 
 

Dust Emission Concentration (mg/m³)

100-150

≤20

Compliance with Environmental Standards

——

 

Dust Emission Volume (tons/year)

120

30

75% Reduction

18

 

Loading Efficiency (tons/hour)

600

1000

66.7% Increase

——

 

Annual Energy Consumption (10,000 kWh)

4.2

0

100% Energy Saving Rate

3.8

 

Equipment Maintenance Cost (10,000 CNY/year)

4.5

0.15

97.6% Reduction

4.35

 

Total Annual Cost Savings (10,000 CNY)

26.15

 

Retrofit Cost (Equipment & Modifications, 10,000 CNY)

5.5

 

Payback Period (5.5 / 26.15 × 12 = 2.5 months)

 

Notes:

⒈Annual handling volume: 50,000 tons per loading point; Material: Soybean.

 

⒉Dust diffusion rate:Pre-retrofit: 0.6‰.Post-retrofit: 0.15‰.

 

 

Dust Control Solutions for Silo Sidewall Discharge

 

1. Problem Statement
In soybean silo sidewall discharge operations, the original negative-pressure dust collector system exhibits critical flaws:
1.1 Structural Limitations
Installing traditional dust collectors requires reinforcement of mounting platforms, increasing installation complexity and costs.
1.2 Poor Cost-Performance Balance
Post-treatment dust concentration remains 60–100 mg/m³, failing to meet environmental standards.
1.3 Excessive Energy Consumption
Dust collectors require ≥4 kW power, consuming >25,000 kWh annually.
1.4 Low Maintenance Efficiency
Annual costs for consumable replacements (e.g., filter cartridges) and labor exceed 20,000 CNY.
2. Solution
Remove the original dust collection, power, and telescopic chute systems, and install the compact YCH Non-Powered Dust Suppression Hopper (full height: 0.4–0.5 meters).
3. Implementation Results
Comprehensive Benefit Analysis of YCH Non-Powered Dust Suppression System for Silo Sidewalls

 

项目

改造前
(负压除尘器)

改造后
(无动力抑尘)

提升幅度

节省运营成本
(万元)

 
 

粉尘排放浓度,mg/m³

50-80

≤15 mg/m³

环保达标

——

 

粉尘排放量,吨/年

20

5

降低75%

6

 

安装高度需求,m

≥1.5

≥0.45

缩减76.7%

——

 

装车效率,吨/小时

160

240

提升60%

——

 

年综合能耗,万度电

2.5

0

节能率100%

2.3

 

设备维护成本,万元/年

3.5

0.1

降低97%

3.4

 

节省运营成本合计,万元

11.7

 

改造成本(含设备及改造费用),万元

4.5

 

投资回收周期=4.5/11.7*12=4.6个月

 

 

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Wind Energy

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How Can We Help

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Recycling

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Saving Forests

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How Can We Help

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Water Refining

Phosfluorescently transform top line collaboration and idea-sharing and innovative Theme are a relatiotnsheshiAuthoritatively facilitate nexta generation niches vivis market positioning nterfaces Competently coordinate and effective markets via magnetic core competencies. Competently theme disintermediate are clicks-and-mortar services and plugand-play action items. Quickly brand premium theme are the awesome and creative templat Objectively benchmark alternative best before intermandated users.practices.

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